What size fittings for brake system?

Suspension, Brakes, Tires, Wheels steeringetc..
Post Reply
Specwar762
Sweptline.ORG Member
Sweptline.ORG Member
Posts: 18
Joined: Wed Oct 02, 2019 12:35 pm
City: Fort Worth
State: TX

What size fittings for brake system?

Post by Specwar762 »

I plan on rebuilding the entire brake system on my 1969 W200. It sat for 27 years and I'd feel much better replacing everything to do with the brakes.

Everything seems pretty straight forward, but was just wondering if anyone could give me a head start one what size fittings to purchase? I bought a coil of 3/16" brake line to make my own, but I don't want to make 50 trips to the parts store for fittings.

I browsed Rock Auto looking for size listings on various parts, but I'm not sure of the accuracy there.

What I have so far is as follows,

Master Cylinder (Manual brakes)
1x 9/16"-18
1x 1/2"-20

Front Wheel Cylinders
7/16"-20

Rear Wheel Cylinders
7/16"-24 (Seems weird that it's different than the fronts?)

Rear brake hose
3/8"-?

I'm not sure what the sizes are where the front brake lines meet up with the rubber brake hoses, the sizes of the fittings for the junction block at the front driver side frame rail, and the fittings for the rear axle junction block. The Rock Auto listing for the rear brake hose lists the male side of the line as 7/16", so it's possible it's the same for all 3 female ports.

User avatar
Wildergarten
Sweptline.ORG Pioneer
Sweptline.ORG Pioneer
Posts: 1768
Joined: Wed Mar 21, 2018 5:27 pm
City: Los Gatos
State: CA
Contact:

Re: What size fittings for brake system?

Post by Wildergarten »

Specwar762 wrote:
Sun Nov 03, 2019 4:29 pm
Everything seems pretty straight forward, but was just wondering if anyone could give me a head start one what size fittings to purchase? I bought a coil of 3/16" brake line to make my own, but I don't want to make 50 trips to the parts store for fittings.
All the 7/16" fittings I've seen are 20 threads per inch. If I recall correctly, the 3/16" tube fittings going into hoses are 3/8-24. There are both on the '69, particularly on the distribution block. I have a '69 and can take a look on Monday.
'69 W200 (thumbnail)
'68 W200 (RIP)
'68 W200 383 NP435 3.53
'67 W200 383 NP435 4.10 w overload springs, Dana 60, PTO winch & flatbed dump, racks, crane, c-air (Max)
Mark Vande Pol
Wildergarten.org

PwrWgnDrvr
Sweptline.ORG Pioneer
Sweptline.ORG Pioneer
Posts: 7362
Joined: Wed Dec 31, 1969 6:00 pm
Location: Walnut Creek, CA

Re: What size fittings for brake system?

Post by PwrWgnDrvr »

The "distribution block" (incorrect term) at the front left is actually a brake safety switch that lights up the red "brake" indicator on the dash if there is a failure in the front or rear brake circuits.

User avatar
Wildergarten
Sweptline.ORG Pioneer
Sweptline.ORG Pioneer
Posts: 1768
Joined: Wed Mar 21, 2018 5:27 pm
City: Los Gatos
State: CA
Contact:

Re: What size fittings for brake system?

Post by Wildergarten »

PwrWgnDrvr wrote:
Mon Nov 04, 2019 12:25 am
The "distribution block" (incorrect term) at the front left is actually a brake safety switch that lights up the red "brake" indicator on the dash if there is a failure in the front or rear brake circuits.
Knew that, but I've seen it formally called what I termed it elsewhere and continued the practice out of respect for convention.
'69 W200 (thumbnail)
'68 W200 (RIP)
'68 W200 383 NP435 3.53
'67 W200 383 NP435 4.10 w overload springs, Dana 60, PTO winch & flatbed dump, racks, crane, c-air (Max)
Mark Vande Pol
Wildergarten.org

Post Reply